Distillery

Mawana Sugars Limited is engaged in manufacturing anhydrous and hydrous ethanol from molasses by state-of-art plant having production capacity of 120000 liters per day, at Nanglamal (Meerut). The plant incorporates multi pressure distillation, integrated evaporation and standalone MEE facility followed by slop fired fermentation boiler and CPU technology to produce high quality product and simultaneously reduce the effluent being generated from the plant.

This plant is capable of producing Rectified Spirit, Denatured Spirit and Ethanol of international quality standards to meet the requirement of fuel, pharma ,cosmetics & chemical industry . Our strengths are adequate in-house availability of molasses from own sugar factories and large dispatch & storage facility.

The distillery is zero discharge compliant and employs Incineration technology as well as bio composting process both as the effluent treatment method to produce potash rich ash and organic manure respectively for soil enrichment.

The salient features of our products are:

1. Denatured Spirit (DS):

We produce denatured spirits as per the requirement of buyer. Denatured Spirit is mainly used by Alcohol Based Chemical Industries and Pharmaceutical manufacturers.

2. Green Ethanol (FE):

We produce Fuel Ethanol as per BIS specification (IS 15464:2022). FE is used by Oil Marketing Companies (OMCs) for doping with motor spirit (Petrol).

3. Organic Manure:

Our bio-composting facility can produce about 3000 MT organic manure per month, we have about 20 acres of covered compost yard with proven technology from south American company and membrane imported from Europe with high-capacity compost turning machines imported from Germany having automatic spray arrangement and semi-automatic bagging arrangement. The shed is of unique design such that while it prevents rainwater entering the yard and it allows the gases to escape from the roof as well as from sides. This gives us flexibility to operate during unseasonal rains as well during monsoons without affecting the composting process. We have adequate in-house availability of press mud, key raw material, from own sugar factories to ensure smooth production of good quality organic manure as per FCO standards and packed and distributed in 50 Kg PP bag packing under our own brand name “Shriram Bahar”. Our main customers of “Shriram Bahar” (organic manure) are cane growers.

4. Potash Rich Ash:

In distillery process, as a by-product of slop fired incineration boiler, potash rich fly Ash has been generated. Fly Ash is having rich potash content ranging from 20 – 22 % and sold to fertilizer manufacturing companies. Presently we are selling the Potash rich ash to the contracted parties.

5. Fusel Oil:

Fusel oil, containing 60-70 percent of amyl alcohol, is a byproduct and produced in small volumes. Fusel oil is a good solvent and diluent for printing inks, gums and hydraulic fluids.

NANGLAMAL DISTILLERY PLANT	CPU/ETP/BIOCOMPOST & SEMI-AUTOMATIC BAGGING PLANT
SLOP FIRED INCINERATIN BOILER	COVERED BIO-COMPOSTING FACILTIY